I. Introduction:

This machine belongs to a practical and new type of glass upper slice cutting machine. Its features are: there are running rails on both sides of the chassis, movable mechanism composed of two main, driven wheels, reducer and transmission shafts on the bottom of the chassis, and lifts, overturning arms, overturning arms, driving shafts of the small arms, main and auxiliary connecting rods, sucker assemblies and limit positions. The glass auto-mounting mechanism consisting of switches; four worktables fixed by legs, fixing plates and bolts of the worktable; longitudinal guide rails and racks on the front and rear sides of the frame; main drive wheels, servo motors, monitors, electronic control cabinets are installed on the side force plates; cross beams of the inherent cutting machine between the two sides of the force plates, with axle-centered slides and SBR. Automatic cutting mechanism for rail, shaft, transverse rack and cutter head. The machine is operated remotely, saving people's money and occupying small area, which is suitable for glass processing enterprises.

Characteristic:

1) a device function can top 2 devices.

2) spend less money doing more work, less space, and doing big things.

3) excellent design, high efficiency and energy saving. Power saving 40%

4) high-end configuration with low failure rate.

Function: upper slice, cut (straight line, special type).

Three, equipment performance and working principle:

The glass is placed in a designated position. After giving the signal of the pick-up, the pick-up sucker is automatically turned up and the glass is adsorbed and placed on the conveyor roller of the pick-up table. The glass is automatically conveyed to the main machine of the cutting machine.It is mainly composed of a frame, a sucker overturning mechanism, a sucker moving mechanism, a conveyor roller and an electric control cabinet.

The whole working process can be accomplished by PLC automatic control or manual control. The manual mode is mainly used in equipment adjustment and maintenance. Each action can be completed independently or can be used for normal work. After giving the signal (manual and automatic), the overturning system works. The motor drives the mechanical reverse mechanism to turn the sucker arm up and stop the overturning when it reaches the same inclination angle as the glass. The forward motor makes the sucker move. When the detection switch near the top sucker touches the glass, the forward motor stops. When the vacuum system works, the suction cup begins to absorb glass. When the vacuum pressure switch reaches the set pressure, the vacuum pump stops. The suction cup's telescopic connecting rod mechanism lifts the glass through the motor drive. After stopping for several seconds, it ensures that the single glass is sucked up and the motor drives the mechanical overturn mechanism to reverse the glass to cut. On the table, the telescopic connecting rod mechanism makes the sucker and glass fall simultaneously. The sucker blows compressed air to release the glass quickly. The transmission mechanism stops and returns to the flat position. When the glass is moved to the fixed position of the cutting table, it is cut. After the cutting is finished, the glass is moved to the breaking table to break the pieces. After receiving the signal, the machine automatically lifts the glass to take the pieces.

Equipment parameters and performance:

Technical parameters:

1), upper slice size: maximum upper size: 3660*2440mm

2) and upper slice thickness: 3~19mm.

3), the fastest upload cycle: 40-60 seconds.

4), transmission speed: 0~40m/min (adjustable)

5), maximum suction depth: 700mm

6), the maximum upper loading: 1000KG

7), the number of unilateral upper arm: 3 arms.

8), single arm sucker number: three.

9), upper turn arm: single turn.

10), upper work station: single station.

11), power / power: 380V/50HZ

12), installation Power: about 3.5KW

13), compressed air: 0.5~0.8Mpa

14), vacuum pressure: -70~90Kpa

Mechanical configuration:

1) flip chain sprocket chain: special high-precision shape.

2), vacuum sucker: imported butadiene rubber material (double adsorption structure)

3), transmission / overturn motor: Taiwan motor.

4), vacuum pump: Sino foreign joint venture PUJIANG

Original electrical appliances:

Serial name brand

1PLC Czech

2 inverter Delta

3 motor circuit breaker Schneider

4 intermediate relay OMRON

5 AC contactor CHINT

6 phase sequence protector CHINT

7 emergency stop switch

8 button switch

9 key switch

10 switching power supply Taiwan Ming Wei

11 photoelectric / stroke / proximity switch OMRON

12 pressure sensor Delta

Automatic glass cutting machine

1) device parameters:

Cutting thickness: 3 ~ 19mm

Cutting accuracy: less than or equal to 0.15mm

Cutting speed: 0~165 M / min. (adjustable)

Table height: 900 + 30mm

Maximum size can be cut: 3660*2440mm

Transmission system: X, Y and Z axis adopt servo motor and grinding rack rack device.

Cutter holder:

Fixed knife head structure 360 degree rotation (knife head mechanical safety device, domestic cutting machine can cut any shape of glass exclusively using this technology, Japan SMC proportional valve automatic control knife head cutting pressure.

Oil supply mode: automatic oil filling device.

Conveyor: automatic transmission device for synchronous belt.

Positioning device: photoelectric scanning positioning system.

2) mechanical parts

Main bearing: Japan NSK

Platen: high density board waterproof. (flatness is less than + 0.20mm/m).

Rack: Japan KHK

Cutter wheel / wheel clamp: daily research

Table: imported industrial felt.

Conveyor device: belt automatic induction transmission device (multiple synchronous belt automatic transmission and stroke switch induction, to achieve automatic transmission. Reduce workload

3) electrical part

Cutting machine communication cables are all made of flexible shielded cables made in Germany, eliminating the shortcomings of domestic cables which are prone to problems.

Use industrial computer to directly control Microsoft windows.

Voltage: 380V/50HZ. The equipment is equipped with pressure changing device.

Installation Power: 4KW.

Servo system: Japan.

Frequency converter: Delta.

Electrical components: Schneider electric.

Main pneumatic Original: Japan SMC.

4) software

Professional supporting Beijing Bao Lun series control system (used in WINDOWS operation interface).

With hundreds of cutting libraries, it is convenient to cut any shape glass. AUTO CAD drawing software is compatible.

It has automatic correction function. Ensure cutting accuracy.

Cutting path selection function. Ensure the best cutting speed.

Input: keyboard and mouse. Chinese / English dialogue interface.

It has automatic cutting function of special cutting knife to ensure the best effect of cutting.

Detailed configuration

Maximum glass size (mm) 3660*2440 can be cut.

Thickness of cut glass (mm) 3~19

Maximum motor shaft speed (m/min) 165m/min

Straight line cutting accuracy (mm) + 0.10mm

Diagonal accuracy (mm) + 0.2mm

Cutting motion parts with self-protection device, minimize the occurrence of failure.

Device power 4KW

Oil tank lubricate automatically according to cutting condition.

The main components of CNC glass cutting machine brand:

Brand name remarks

1 contactor Schneider

2 small relay Schneider

3 circuit breaker Schneider

4 pneumatic proportional valve Japan "SMC"

6 drag chain (low noise) German high flexibility

7 servo motor Japan

8 servo controller, Japan

9 grinding rack rack Japan "KHK"

10 stroke switch, proximity switch Japanese "OMRON"

11 cutting knife wheel daily research

12 oil-water separator Japan "SMC"

13 control software Beijing Bao Lun series control system.

Two. Air flotation chip stage

Glass opening system with air cushion floats;

1, mesa size: 3600*2800mm

2, with air flotation device, high density board surface.

3, power: 4.5KW

4, multi-point ejector control function, convenient and reliable

5. Acceptance method: Dimensional accuracy is based on the distance between any two cutting lines. Measurements of 2mm thick glass, such as non-2mm thick glass, are based on the cutting line before stripping.

Equipment parameters:

Table size: 3660*2440mm

Table height: 900 + 30mm

Mechanical configuration:

Platen: high density board

Felt: imported industrial felt

Fan: centrifugal fan

Mandrel: double cross piece ejector pin

Note: The size of glass can be customized according to customer's requirements. There are different sizes and specifications. Professional manufacturers, professional production, to meet customer's different needs.